note: this product and service is currently suspended due to supply
chain shortages, pricing for ballpark reference only and not currently
Complete rebuilding service Peninsular marine 6.5L Turbo and Aftercooled engines.
service offers to re-manufacture the engine you have back to great
cosmetic and mechanical condition ready for years of use. Most engines
deployed have been in vessels for over 10-years and some as many as 20
or more years. This service provides the complete amount of procedure
necessary to restore your engine back to great cosmetic and mechanical
condition with several improvements. Select the options that suite your needs and budget. This engine rebuilding option requires your existing engine to be sent to us for the rebuilding process and cannot be exchanged. There is
another similar product available on this store that takes this same rebuilding
process towards an exchange. Additionally a complete new engine is also available.
What's included in our Complete Service?
engine assembly is taken completely apart, all marine components will
receive some form of cleaning process from bead, soda, sand, and
chemical. This allows us to take the parts that will be re-used back to
the base material for proper inspection and future painting. Components
that are re-used that can be pressure tested are also tested for leaks
and defects that will affect usability.
hosing and hose assemblies are replaced, the turbocharger is discarded
and replaced with new current generation. The heat exchanger (radiator)
will also be replaced with the copper version of the cooler, won't even
bother testing your old, it'll be discarded. The oil and transmission
coolers (standard) will be replaced as well. Optionally you can select to upgrade the coolers to the more durable copper nickel varieties. The engine coolant pump
will be replaced and sea water pump will be replaced with a new unit. Electrically the engine will receive a new alternator and new starter
(and be upgraded to gear reduction and soft-start system). The engine
will also receive a new wiring harness and the update components to the
glow plug timer setup. Instructions will be provided to integrate the
improved glow plug control into existing instrument panel. The fuel
system will also be replaced including a new injection pump, injectors,
and injection lines (likely very rusty on yours). The exhaust outlet (aluminum
90 off the turbo to the exhaust system) is also included. Pricing
excludes other variants beyond the standard 4" unit. Stainless steel
models or non-Peninsular outlets excluded from replacement, only
variants offered in the store are available. Pro-rated pricing will be
quoted to match your exhaust outlet to your engine configuration with
our stocked elbow options.
are the exhaust manifolds, crossover, the bellhousing, the brackets, the
intake manifolds, pulleys, fuel and emissions tubing, lots of bolts,
oil pan, and the aftercooler assembly is taken apart and cleaned
pressure tested and re-assembled. Optionally you can select to have a new aftercooler assembly installed on the engine and disregard the old. Another option is available in that you can select to simply replace all the exhaust manifolds (entire exhaust system) with new units.
Review the chart below that fully demonstrates the items replaced or re-manufactured available with this service:
|Advance Core Required|
|New Marine 6.5L Longblock|
|Remote Oil Filter Lines|
|Engine Oil Cooler|
|Oil Cooler Lines|
|Oil Change Suction Lines|
|Metric 6.5L Fastener Update|
|New Injection Pump|
|Injection Pump Calibration|
|New Fuel Injectors|
|Injector Return Hoses|
|New Injection Lines|
|Fuel Lift Pump|
|Heat Exchanger STD CU|
|Heat Exchanger PREM CUNI|
|Engine Oil Cooler CUNI|
|Trans Oil Cooler STD CU|
|Trans Oil Cooler PREM CUNI|
|Engine Coolant Pump|
|New Sea Pump|
|Sea Pump Impeller|
|Sea & Coolant Hoses|
|New Exhaust Components|
|Discharge Elbow 4" STD|
|Discharge Elbow Variants|
|Charge Air System|
|Factory Air Housing|
|Factory Air Filter Element|
|Glow Timer Update|
|Soft Start Update|
|51A Alternator STD|
|Gear Reduction Starter|
|Relays Solenoids Controllers|
|Running Tests & QA|
|Primed Oil and Fuel Systems|
|Running Injection Pump Timing|
|Running Engine Hot Test|
|12-Month Parts Limited|
Worn Parts Buffer: Components
worn beyond service or not re-buildable or that do not pass testing
will not be used in the engine assembly. This unit during rebuilding carries a $600 parts buffer to cover components deemed unsuitable for service. This buffer will contain a list of components at "reseller" pricing level, if buffer exceeds stated limit customer will be responsible for components in excess of the buffer at "reseller" pricing levels. This in intended to cover wear items to prevent most "nickel and dime" parts costs that can be a normal part of rebuilding.
product and service carries a 12-month limited parts warranty on the
engine. This limited warranty only covers service parts required to
repair an engine that develops a defect. If engine assembly repair
requires removal of engine (or internal engine issue) then this must be
sent back to Unique Diesel for repair. Only repairs made at Unique
Diesel's facility include labor, repairs made in the field warranty
services only cover parts. Warranty does not include shipping of
complete engine assembly to or from Unique Diesel nor does it cover
labor costs to remove and replace an engine assembly. Warranty coverage
does not cover electrical components re-used or tested during the
re-manufacturing process (examples: relays, breakers, and gauge senders).
Payment and Shipping
This item is available for purchase via traditional payments
only (no cards please). During checkout you'll be presented with an option to
"Check / MO / ACH / Wire / CC" where you will have a blank to specify
how you would like to manually pay, example Wire
for Wire Payment. After checkout you will be emailed banking information for
the Wire if that's what you selected. You will have 1 week to remit payment for
Cash Value payment.
Select the shipping option that meets
your need. Items with shipping amounts are for Continental USA shipments
only. Flat rate shipping is provided as courtesy and we cannot provide
alternative shipping estimates, please select an option provided.
Shipments to Non-Continental USA States and International ship via Cargo
or Air Freight. Shipping estimates for Air and Cargo can be provided
prior to order, but please provide complete address an delivery type, we
will use that estimate with your order invoiced separately.
Mandatory Core Engine For Rebuilding
This Complete rebuilding service requires your engine to be sent to us for
processing. Your base engine will be re-manufactured and must be a
complete Peninsular Marine engine as selected on the product ordering.
This version of the complete engine rebuilding service offered here does not offer the
ability to do an exchange core. You have to send the engine you have for
processing as we are not able to exchange your core for an engine we
can build ahead of time. If this is something you need, we call this
process Exchange Core Services which are offered on our Complete
Exchange Reman and New Engine products only.
service is intended for use USA Continental shipments, international
and non-continental shipments require additional services that will have
to be quoted separately outside of this store. Please contact us for
About 6.2L engines rebuilding to 6.5L engines.
this product page does not provide the pricing to upgrade and update
from a 6.2L Peninsular engine to a 6.5L Peninsular series engine.
Although this is largely possible due to the similarities between the
engine platforms and shared accessories there are some critical
differences. There are several components that must be replaced to
update to a 6.5L engine, components that are not compatible and
completely obsolete. Depending on the age and version of the 6.2L
Peninsular engine you have will determine what components need to be
quoted in addition to the Basic Rebuilding Service for a 6.5L engine.
Please contact us with the picture of your 6.2L Peninsular and we will
provide a supplemental quotation for updating the engine assembly to a
6.5L. Depending on the detail of your picture we may ask for more
images, but will likely be able to identify the key components due to
our experience with the platform. You will be instructed to purchase
this product on this page, or the other product pages as the base, then a
supplemental manual invoice will be issued for the remainder outside of
Ordering to Ship timing...
Once the core engine has been received it takes 10-weeks for us to process and rebuild this engine.