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Complete Rebuild Peninsular Marine 6.5L Turbo Aftercooled
Complete Rebuild Peninsular Marine 6.5L Turbo Aftercooled

Complete Rebuild Peninsular Marine 6.5L Turbo Aftercooled

10 Week Processing
Part Number:400TARC
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Complete rebuilding service Peninsular marine 6.5L Turbo and Aftercooled engines.

This service offers to re-manufacture the engine you have back to great cosmetic and mechanical condition ready for years of use. Most engines deployed have been in vessels for over 10-years and some as many as 20 or more years. This service provides the complete amount of procedure necessary to restore your engine back to great cosmetic and mechanical condition with several improvements. Select the options that suite your needs and budget. This engine rebuilding option requires your existing engine to be sent to us for the rebuilding process and cannot be exchanged. There is another similar product available on this store that takes this same rebuilding process towards an exchange. Additionally a complete new engine is also available.

What's included in our Complete Service?

Each engine assembly is taken completely apart, all marine components will receive some form of cleaning process from bead, soda, sand, and chemical. This allows us to take the parts that will be re-used back to the base material for proper inspection and future painting. Components that are re-used that can be pressure tested are also tested for leaks and defects that will affect usability.

All hosing and hose assemblies are replaced, the turbocharger is discarded and replaced with new current generation. The heat exchanger (radiator) will also be replaced with the copper version of the cooler, won't even bother testing your old, it'll be discarded. The oil and transmission coolers (standard) will be replaced as well. Optionally you can select to upgrade the coolers to the more durable copper nickel varieties. The engine coolant pump will be replaced and sea water pump will be replaced with a new unit. Electrically the engine will receive a new alternator and new starter (and be upgraded to gear reduction and soft-start system). The engine will also receive a new wiring harness and the update components to the glow plug timer setup. Instructions will be provided to integrate the improved glow plug control into existing instrument panel. The fuel system will also be replaced including a new injection pump, injectors, and injection lines (likely very rusty on yours). The exhaust outlet (aluminum 90 off the turbo to the exhaust system) is also included. Pricing excludes other variants beyond the standard 4" unit. Stainless steel models or non-Peninsular outlets excluded from replacement, only variants offered in the store are available. Pro-rated pricing will be quoted to match your exhaust outlet to your engine configuration with our stocked elbow options.

What's re-used are the exhaust manifolds, crossover, the bellhousing, the brackets, the intake manifolds, pulleys, fuel and emissions tubing, lots of bolts, oil pan, and the aftercooler assembly is taken apart and cleaned pressure tested and re-assembled. Optionally you can select to have a new aftercooler assembly installed on the engine and disregard the old. Another option is available in that you can select to simply replace all the exhaust manifolds (entire exhaust system) with new units.

Review the chart below that fully demonstrates the items replaced or re-manufactured available with this service:

Base Engine

Advance Core Required
New Marine 6.5L Longblock
Remote Oil Filter Lines
Engine Oil Cooler
Oil Cooler Lines
Oil Change Suction Lines
Metric 6.5L Fastener Update

Fuel System

New Injection Pump
Injection Pump Calibration
New Fuel Injectors
Injector Return Hoses
New Injection Lines
Fuel Lift Pump

Cooling System

Heat Exchanger STD CU
Heat Exchanger PREM CUNI
Engine Oil Cooler CUNI
Trans Oil Cooler STD CU
Trans Oil Cooler PREM CUNI
Engine Coolant Pump
New Sea Pump
Sea Pump Impeller
Sea & Coolant Hoses

Exhaust System

New Exhaust Components
Discharge Elbow 4" STD
Discharge Elbow Variants

Charge Air System

Turbocharger
New Aftercooler
Turbo Boots
Factory Air Housing
Factory Air Filter Element

Electrical System

Wiring Harness
Glow Timer Update
Soft Start Update
51A Alternator STD
90A Alternator
Gear Reduction Starter
Glow Plugs
Instrument Senders
Warning Senders
Relays Solenoids Controllers

Running Tests & QA

Primed Oil and Fuel Systems
Running Injection Pump Timing
Running Engine Hot Test
Compression Test

Warranty

12-Month Parts Limited


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Worn Parts Buffer: Components worn beyond service or not re-buildable or that do not pass testing will not be used in the engine assembly. This unit during rebuilding carries a $600 parts buffer to cover components deemed unsuitable for service. This buffer will contain a list of components at "reseller" pricing level, if buffer exceeds stated limit customer will be responsible for components in excess of the buffer at "reseller" pricing levels. This in intended to cover wear items to prevent most "nickel and dime" parts costs that can be a normal part of rebuilding.

Warranty

This product and service carries a 12-month limited parts warranty on the engine. This limited warranty only covers service parts required to repair an engine that develops a defect. If engine assembly repair requires removal of engine (or internal engine issue) then this must be sent back to Unique Diesel for repair. Only repairs made at Unique Diesel's facility include labor, repairs made in the field warranty services only cover parts. Warranty does not include shipping of complete engine assembly to or from Unique Diesel nor does it cover labor costs to remove and replace an engine assembly. Warranty coverage does not cover electrical components re-used or tested during the re-manufacturing process (examples: relays, breakers, and gauge senders).

Payment and Shipping

Please choose the payment method that best suits your need. Options are Cash Value and Credit Card Courtesy. You can purchase the engine for Cash Value by selecting the Cash Value option. With this option you will checkout, during checkout you'll be presented with an option to "Check / MO / ACH / Wire / CC" where you will have a blank to specify how you would like to manually pay, example Wire for Wire Payment. After checkout you will be emailed banking information for the Wire if that's what you selected. You will have 1 week to remit payment for Cash Value payment. Please do not select this option when checkout using a credit card, if this occurs you will receive a supplemental invoice for the missing amount to complete your order.

Select the shipping option that meets your need. Items with shipping amounts are for Continental USA shipments only. Flat rate shipping is provided as courtesy and we cannot provide alternative shipping estimates, please select an option provided. Shipments to Non-Continental USA States and International ship via Cargo or Air Freight. Shipping estimates for Air and Cargo can be provided prior to order, but please provide complete address an delivery type, we will use that estimate with your order invoiced separately.

Mandatory Core Engine For Rebuilding

This Complete rebuilding service requires your engine to be sent to us for processing. Your base engine will be re-manufactured and must be a complete Peninsular Marine engine as selected on the product ordering. This version of the complete engine rebuilding service offered here does not offer the ability to do an exchange core. You have to send the engine you have for processing as we are not able to exchange your core for an engine we can build ahead of time. If this is something you need, we call this process Exchange Core Services which are offered on our Complete Exchange Reman and New Engine products only.

This service is intended for use USA Continental shipments, international and non-continental shipments require additional services that will have to be quoted separately outside of this store. Please contact us for this scenarios.

About 6.2L engines rebuilding to 6.5L engines.

Currently this product page does not provide the pricing to upgrade and update from a 6.2L Peninsular engine to a 6.5L Peninsular series engine. Although this is largely possible due to the similarities between the engine platforms and shared accessories there are some critical differences. There are several components that must be replaced to update to a 6.5L engine, components that are not compatible and completely obsolete. Depending on the age and version of the 6.2L Peninsular engine you have will determine what components need to be quoted in addition to the Basic Rebuilding Service for a 6.5L engine. Please contact us with the picture of your 6.2L Peninsular and we will provide a supplemental quotation for updating the engine assembly to a 6.5L. Depending on the detail of your picture we may ask for more images, but will likely be able to identify the key components due to our experience with the platform. You will be instructed to purchase this product on this page, or the other product pages as the base, then a supplemental manual invoice will be issued for the remainder outside of this store.

Ordering to Ship timing...

Once the core engine has been received it takes 10-weeks for us to process and rebuild this engine.

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